OUR QUALITY MANAGEMENT SYSTEM
ISO 9001:2000 CERTIFIED

PROTOTYPE CONFIRMATION FROM CUSTOMER

• Before high volume production, we send prototype to customer for confirmation. Then seal the confirmed samples as the quality audit reference.

ADVANCED QUALITY/PRODUCTION PLANNING

• A Part Control Plan is generated for each part manufactured identifying all key product characteristics and defining the methods for their control.
• A Process Flowchart is generated and defines the manufacturing process as well as the interaction and controls throughout the product realization.
• Process Failure Mode & Effects Analysis is performed to assure the prevention of defectives through the manufacturing process.
• A Full Metrology Review of the key parameters is performed and methods established to assure design intent is met.
• A Full Dimensional Layout is performed to verify mold design and part print compliance in the pre-production phase.

MEASURING EQUIPMENT

• Spectrometer for Spectrographic Analysis of Alloy, Metallurgical Microscope for Microstructure Analysis, Universal Mechanical Property Tester for the Tensile/Yield Strength, Elongation Analysis.
• 2-Coordinate Measurement Machines for full dimensional layout
• Field Manager for real-time monitoring and analysis of key process parameters
• Standard calibrated instruments used throughout industry to verify key product characteristics

QUALITY CONTROL

• Part Qualification: First-Piece Inspection at the start of each production run
• Variable and Attribute Control Charting during the production run
• Part Evaluation: Last Piece Inspection at the end of each production run
• Final Audit: Random sampling of each ship lot for compliance of key characteristics

QUALITY ASSURANCE TEAM

• Experienced and dedicated engineers in Quality Engineering, Quality Auditing, Quality Technology, and Mechanical Inspection
• Our cross-functional approach to Quality is personified by Product Control Teams
• Internally Certified Operators demonstrate our commitment to Continual Improvement